From production line to workshop: MM31® sets new standard in one-step pre-treatment

Introduction of the technology

For years, the surface treatment industry has faced the same challenge: how can the quality of corrosion protection and paint adhesion be further improved, while at the same time making processes simpler, safer and more sustainable?

With the introduction of MM31®, AD Chemicals has set an important step in this trajectory. MM31® combines cleaning, degreasing, corrosion protection and paint adhesion in a single process step.

In the field of pre-treatment methods, mechanical pre-treatment (such as blasting or sanding) followed by a coating system is common. What if mechanical pre-treatment could be combined with the added value of chemical pre-treatment? This was the starting point for the development of MM31®. In a regular chemical pre-treatment, the generic process consists of degreasing, etching and applying a conversion coating. After mechanical pre-treatment the surface is only roughened (compared to the etching step), no added value is created to the metal because there is no conversion coating, as is the case with chemical pre-treatment. By applying MM31® after mechanical pre-treatment the two worlds come together. This results in a clean, coating-ready surface and an improvement in the quality of the coated substrate. The result: a surface with improved adhesion properties and long-lasting corrosion protection.

Another advantage is that metal treated with MM31® that has not yet been coated also acquires so-called passivation properties. In other words, this means: flash rust protection on steel products, white rust protection on zinc, improved bare metal corrosion resistance on aluminium. This allows for extended intermediate storage, enabling companies to further optimise coating processes where needed.

The strength of MM31® lies in its ease of application. It can be integrated in practically every standard business process. Whether applied manually with a cloth, using a low-pressure pump or spray, or fully automatically in a spray booth, a single step is all it takes. A new addition is the introduction of the spray can, making the technology directly available for repairs, maintenance, and small-scale applications.

Importantly, the technology meets the requirements of international quality standards such as FROSIO, NACE, GSB, QUALICOAT and QUALISTEELCOAT. This demonstrates that MM31® not only proves its worth in practice, but also performs according to international standards.

From innovation to current market standard

Extensive practical tests carried out at customer sites, in collaboration with paint suppliers and independent institutes, show that MM31® creates clear added value after mechanical pre-treatment. Companies that made the switch were able to demonstrably increase their quality level. Compared to conventional chemical processes (degreasing, etching and conversion coating), MM31® offers a greatly simplified alternative: one product, one process step. This combination of technical performance and ease of use has led to widespread acceptance in the market.

Truck and trailer construction

This sector has extremely high requirements for durability and corrosion resistance. Major leading German manufacturers of aluminium tipper trailers, among other things, use MM31® to meet these standards. Spuiterij Munsters proves that MM31® can be applied fully automatically: the technology is integrated into a modern production line in a robot-controlled spray booth. This demonstrates that MM31® is suitable for both manual and fully automated processes.

ACE industry (Agriculture, Construction & Earthmoving)

Agricultural machinery, construction and earth-moving equipment are exposed to harsh conditions on a daily basis. MM31® offers reliable adhesion and long-lasting protection, significantly extending the service life of vehicles and equipment.

Mechanical engineering

Machines and components must be resistant to mechanical stress and corrosion. By using MM31®, machine builders and contract coaters can significantly improve the quality and durability of coatings.

Furniture and interior construction

Metal frames and components of chairs, tables and cabinets are subject to intensive use and must retain their appearance for many years. MM31® provides durable, aesthetically pleasing surfaces for this sector that are resistant to wear and corrosion.

Other industries

Other sectors also use MM31®, such as manufacturers of pumps, construction work, doors and fencing. Contract coaters particularly appreciate the combination of high-quality corrosion protection and ease of use.

Repair and damage repair

Speed and simplicity are crucial here. Because MM31® multi-metal can be used in many situations, a single product can be applied, saving time and money.

New sectors

MM31® is increasingly being used in yacht building, offshore, infrastructure and defence. Where materials are exposed to moisture, salt and harsh conditions for long periods of time, the technology proves its added value.

New step: MM31® in spray can – maximum flexibility and simplicity

With the introduction of the MM31® spray can, AD Chemicals is taking the next step: the proven industrial product is now also available for repair, maintenance and small-scale applications.

The spray can has been developed to make the advantages of MM31® available outside the production line. The spray can offers a practical solution for small surfaces or objects, and for situations where mobility and/or speed is important. In addition, the spray can be used in production processes for smaller parts or series, where setting up a complete line is not efficient. In this way, process flexibility remains high, while the surfaces still benefit from the added value of a high-quality chemical pre-treatment.

The most important features:

Ease of use – no additional equipment or installations required
360-degree spraying capability – also suitable for hard-to-reach areas
Safe system based on air pressure – practical and reliable to use
Same performance as industrial applications – high adhesion and corrosion protection guaranteed

The spray can makes MM31® not only a solution for industrial production environments, but also a powerful tool for maintenance, repair and small-scale applications. In this way, the technology literally bridges the gap between the production line and the workshop.

Conclusion and invitation

In recent years, MM31® has developed from an innovative newcomer to an established market standard in a wide range of industries. The introduction of the spray can variant marks the next step in making the technology even more accessible.

Whether for series production in truck and trailer construction, high-quality applications in the ACE industry, machine construction, furniture and interior construction, repair and maintenance in the workshop, or specialised applications in yacht construction and offshore: MM31® provides a robust, safe and durable pre-treatment with proven performance. The AD Chemicals sales team is ready to support interested companies with on-site demonstrations, without obligation.

From production line to workshop: MM31® sets new standard in one-step pre-treatment

Introduction of the technology

Categories

From innovation to current market standard

Conclusion and invitation

Newsletter

Metal Surface Treatment

AD International B.V.

+31 (0) 167 526 900

Visiting address

From production line to workshop: MM31® sets new standard in one-step pre-treatment

Introduction of the technology

Categories

From innovation to current market standard

Conclusion and invitation

Newsletter

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Metal Surface Treatment

AD International B.V.

+31 (0) 167 526 900

Visiting address